Data Technology PRO MASTER 2500 manuels

Manuels d'utilisation et guides de l'utilisateur pour PC/postes de travail Data Technology PRO MASTER 2500.
Nous fournissons des manuels en pdf 4 Data Technology PRO MASTER 2500 à télécharger gratuitement par type de document : Manuel d'utilisateur, Spécifications


Table des matières

ProMaster

1

1. Introduction

3

2. Installation and Setup

4

3. Tasks and Kits

5

4. Operation

5

5. Preventive Maintenance

6

6. Troubleshooting

7

A. Glossary

8

C. Wiring Diagram

8

D. Translation Formats

8

E. Computer Remote Control

9

F. Local Mode

9

List of Figures

9

Table of Contents

10

ProMaster 2500 User Manual xi

11

List of Tables

13

ProMaster 2500 User Manual xv

15

Safety Summary

16

Data I/O Customer Support

17

Technical Assistance

19

Bulletin Board Service

20

World Wide Web

20

Warranty Information

21

Repair Service

22

Typographic Conventions

22

Introduction

23

2500 Handler

24

TaskLink Software

24

General Features

25

Features Under the

28

Internal Features

32

Front Panel

33

How to Use

36

TaskLink Screens

36

2500 Handler Specifications

39

Power Requirements

40

Operating

40

Requirements

40

Physical and

40

Environmental

40

For More Information

42

Installation and Setup

44

Before You Install

45

Installing the 2500

47

Connecting the

48

Input Air Line

48

SOURCE AIR LINE

49

Adjusting the High

50

Pressure

50

Installing and

51

Removing Chucks

51

Setting Up the Dot

52

Setting Up the

56

Connecting the PC

59

Installing TaskLink

60

Turning on the 2500

61

Checking System

62

Communication

62

Switching Between

63

Local and Remote

63

Default 2500 System

63

Configuration

63

General 2500 Setup

64

Print Only

65

Labeler Setup Menu

66

PLACEMENT = 0

68

PLACEMENT = A

68

LABELLABEL

68

NORMALBLURRED TEXT

69

Updating the 2500

72

Installing a 2500

73

Firmware Update

73

Figure 3-1

78

Adding a Task

79

Selecting Database

80

Naming a Task/Kit

80

Entering a Task

80

Description

80

Selecting a Device

81

Selecting the Data

82

Selecting a Process

83

Selecting Handling/

84

Labeling Parameters

84

Saving the Task

87

Other Logic

87

Parameters

87

Selecting a

90

Translation Format

90

Other Memory

90

Other TaskLink Parameters

93

Figure 3-12

94

Figure 3-16

99

The Serialization Process

99

Tasks and Kits

100

Data and Program

102

Pull-down Menus

102

Utilities Pull-down

102

Options Pull-down

104

Introduction to Kits

108

Figure 3-23

109

Creating Task/Kit

113

Batch Files

113

Operation

115

What Is a Task?

116

Overview: Starting a New Task

116

Figure 4-1

117

(Insert Screen)

117

Starting the 2500

119

Entering Your

120

Password

120

Reconfiguring the

121

System for a New

121

Configuring the

122

Programming

122

Installing a

126

Adjusting the Track

126

TRACK WIDTH

127

ADJUSTMENT KNOB

127

DEVICE INDENT

127

Removing and

130

Installing Chucks

130

Adjusting High and

131

Low Air Pressure

131

Loading Labels

132

Installing Devices in

136

Running a Task

137

Selecting a Task

138

Selecting a Database

138

Select Process

138

Other Prompts

138

FRONT PANEL ARROW KEYS

142

Programming Module

146

System Status Box

148

Exiting TaskLink

149

Running a Kit

152

Figure 4-31

153

TRACK AIR

154

ADJUSTMENT

154

Preventive Maintenance

155

Theory of Operation

156

CONTINUITY TEST FAIL

158

CONTINUITY TEST

158

Switches

161

Solenoids

162

Beam and Chucks

162

System Air Flow

163

The Controller Board

167

Power Supplies

167

Figure 5-4

168

Dot Matrix Label

169

Thermal Label

171

Electronics Boards

173

Device Jams

175

Faulty Printing

176

Miscellaneous

176

Corrective Adjustments

178

HIGHER VALUE

179

INCREASE DECREASE

180

Adjusting the

181

Thermal Printer

181

Figure 5-9

183

Thermal Printer Ribbon Path

183

Diagnostics

184

Optic Test

186

Figure 5-14

191

Solenoid Test

192

Motor Test

194

Cycle Parts

196

Print Test

200

(Dot Matrix Printer)

200

Figure 5-19

201

Figure 5-20

201

Key/Display Test

202

EEPROM Test

202

Communications

203

Electronics Self-test

204

WAVEFORM BOARD

206

78-PIN CONNECTOR

206

MASS STORAGE

206

Daily Procedures

210

Periodic Cleaning

210

Replacing the Dot

211

Matrix Printer

211

Ribbon Cassette

211

SPRING CLIP

212

(1 of 2)

212

CASSETTE

212

Replacing a Thermal

213

Printer Ribbon

213

Repairing a Torn

214

Cleaning Guidelines

215

TRACK HEIGHT

218

ADJUSTMENT SCREW

218

(based on 40,000

221

Troubleshooting

223

UNABLE TO RELEASE DEVICE

227

PRESS START

227

VERIFY FAIL, PASS X

227

Troubleshooting Flow Charts

228

Figure 6-1

230

Figure 6-2

232

Figure 6-3

234

Figure 6-4

236

Figure 6-5

238

Figure 6-6

240

Figure 6-6 (continued)

242

Figure 6-7

244

Repair and Replacement

245

Procedures

245

SPARE FUSE FUSE HOLDER

246

Removing the PE

247

PROGRAMMING

249

ELECTRONICS

249

POWER SUPPLY

249

SCREW LOCATION (1 of 6)

250

MAIN PLATE

251

(Underside)

251

Motor Replacement

252

MAIN PLATE (Underside)

253

Replacing the

255

Output Orbital

255

PRINT DRIVE

257

SCREW (1 of 4)

257

PRINT HEAD

258

SCREW (1 of 2)

258

MOUNTING

258

BLOCK (1 of 2)

258

Replacing the Beam

259

Head Rotation Motor

259

Traverse Motor

259

INPUT ORBITAL

260

ASSEMBLY

260

SPRING (1 of 2)

260

CENTER POST

260

OUTPUT ORBITAL

261

SPRING (1 of 4)

261

CENTER POST (1 of 2)

261

Module Clamp Air

262

Cylinder

262

AIR CYLINDER NUT

263

AIR CYLINDER

263

System Fan Replacement

265

Controller Board Replacement

265

Replacing the Flex

266

Replacing the Right

267

Lead Screw Bearing

267

Assembly

267

Replacing the Left

268

Replacing the Lead

268

Replacing the Anti

269

Disk Drive Replacement

272

Keyboard/Display

273

Replacing Contacts

273

RETAINING BLOCK

274

CONTACT SET

274

CONFIGURATION BLOCK

276

CONFIGURATION CONNECTOR

276

(1 of 4)

276

DEVICE EJECTOR PIN

277

DEVICE EJECTOR SPRING

277

BLOCK ASSEMBLY

277

GOLD PIN

277

Replacing Pins on a

278

SOIC Programming

278

Replacing the Pin

279

Insulation Block

279

PIN INSULATION

280

CIRCUIT BOARD

280

Programming Block

281

Assembly Drawings

284

Figure 7-29

285

Test Site Clamp Assembly

285

Figure 7-30

287

Carriage Assembly

287

Figure 7-31

289

Input Assembly

289

Figure 7-32

294

Output Tube Clamp Assembly

294

Figure 7-33

296

Beam Assembly

296

Figure 7-34

301

Main Plate Assembly

301

Figure 7-35

305

Thermal Printer Assembly

305

Glossary

313

Firmware Keys and STOP

321

Commands

321

STOP Commands

324

Wiring Diagram

327

Figure C-1

328

ProMaster 2500 Wiring Diagram

328

Figure C-2

329

Translation Formats

331

Instrument Control Codes

333

General Notes

334

DEC Binary Format, Code 11

341

LOF Format, Code 17

347

(CTRL-T) as an end code

350

RCA Cosmac Format, Code 70

351

Fairchild Fairbug, Code 80

352

JEDEC Format, Codes 91 and 92

365

JEDEC Full Format, Code 91

368

JEDEC Field Syntax

369

Field Identifiers

369

JEDEC U and E

372

JEDEC Kernel Mode, Code 92

376

%1561C310020202020202

377

S00B00004441544120492F4FF3

379

S70500000000FA

379

Intel OMF386 Format, Code 97

382

Intel OMF286 Format, Code 98

383

Figure D-24

384

Intel Hex-32, Code 99

385

Highest I/O Addresses

387

Computer Remote Control

389

System Setup

390

Remote Mode

391

Command Set

391

(asterisk)

397

Handler CRC Error

398

Hex Label Format

399

Q20202FB

400

Q20210ED

400

Q30301EB10

400

00010011

401

Creating Hex Label

402

Source Code of

404

LABEL.C Program

404

Electronics CRC

406

00284295>

407

00284295

407

CRC Error Codes

410

Local Mode

413

The Main Menu Commands

414

File Utilities Menu

418

System Setup Menu

421

Numerics

433

Keep Current 1

435

Procedure Overview

436

Keep Current 3

437

1. Gather Information

438

2. Connect to Keep Current

438

3. Find Device Algorithm

439

4. Download Algorithm

440

5. Use Algorithm

440

Sample Keep Current Scenario

441


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